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AIR POLLUTION 8

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أستاذ المادة رواء حسين كاظم العيساوي       4/11/2011 6:00:33 AM

adsorption

 

during adsorption, one or more gaseous components are removed from an effluent gas

 

stream by adhering to the surface of a solid. the gas molecules being removed are

 

referred to as the adsorbate, while the solid doing the adsorbing is called the adsorbent.

 

adsorbents are highly porous particles and adsorption occurs primarily on the internal

 

surface of the particles.

 

the attractive forces that hold the gas to the surface of the solid are the same that

 

cause vapors to condense (van der waals forces). all gas–solid interfaces exhibit this

 

attraction, some more than others. adsorption systems use materials that are highly

 

attracted to each other to separate these gases from the nonadsorbing components of

 

an air stream. for air pollution control purposes, adsorption is not a final control

 

process. the contaminant gas is merely stored on the surface of the adsorbent.

 

after it becomes saturated with adsorbate, the adsorbent must either be disposed of

 

and replaced, or the vapors must be desorbed. desorbed vapors are highly concentrated

 

and may be recovered more easily and more economically than before the

 

adsorption step.

 

traditionally, adsorption has been used for air purification and solvent recovery. air

 

purification processes are those in which the contaminant is often present in trace

 

 

quantities (less than 1.0 ppm) but can be highly odorous and toxic. systems used for air

 

purification are usually small thin-bed adsorbers. when the bed becomes saturated with

 

contaminant, it is taken out and replaced. solvent recovery processes require much larger

 

systems and are designed to control organic emissions whose concentrations are usually

 

greater than 1000 ppm. this is the point where the recovery value of the solvent could

 

justify the expense of the large adsorption–desorption system. currently, adsorption is

 

used as a method of recovering valuable organic vapors from the (flue) gases at all concentration

 

levels. this is due to present regulations limiting volatile organic emission and

 

the higher costs of solvents.

 

adsorption forces—physical and chemical

 

the adsorption process is classified as either physical or chemical. the basic difference

 

between physical and chemical adsorption is the manner in which the gas molecule

 

is bonded to the adsorbent. in physical adsorption the gas molecule is bonded to

 

the solid surface by weak forces of intermolecular cohesion. the chemical nature of

 

the adsorbed gas remains unchanged therefore, physical adsorption is a readily reversible

 

process. in chemical adsorption a much stronger bond is formed between the gas

 

molecule and adsorbent. a sharing or exchange of electrons takes place—as happens

 

in a chemical bond. chemical adsorption is not easily reversible.

 

the forces active in physical adsorption are electrostatic in nature. these forces are

 

present in all states of matter: gas, liquid, and solid. they are the same forces of attraction

 

that cause gases to condense and real gases to deviate from ideal behavior. physical

 

adsorption is sometimes referred to as van der waals adsorption. the electrostatic

 

effect that produces the van der waals forces depends on the polarity of both the gas

 

and solid molecules. molecules in any state are either polar or non polar, depending

 

on their chemical structure. polar substances are those that exhibit a separation of positive

 

and negative charges within the compound. this separation of positive and negative

 

charges is referred to as a permanent dipole. water is a prime example of a polar substance.

 

nonpolar substances have both their positive and negative charges in one center,

 

so they have no permanent dipole. most organic compounds, because of their symmetry,

 

are nonpolar.

 

physical, or van der walls adsorption can occur from three different effects: an

 

orientation effect, a dispersion effect, or induction effect. for polar molecules,

 

attraction to each other occurs because of the orientation effect. the orientation effect

 

describes the attraction that occurs between the dipoles of two polar molecules. the

 

negative area of one is attracted to the positive area of the other. an example of this

 

type of adsorption would be the removal of water vapor (polar) from an exhaust

 

stream by using silica gel (polar).

 

chemical adsorption, or chemisorption, results from the chemical interaction

 

between a gas and a solid. the gas is held to the surface of the adsorbate by the formation

 

of a chemical bond. adsorbents used in chemisorption can be either pure substances

 

or chemicals deposited on an inert carrier material. one example is using pure

 

iron oxide chips to adsorb h2s. another example is using activated carbon which has

 

been impregnated with sulfur to remove mercury vapor.

 

all known adsorption processes are exothermic, whether adsorption occurs from

 

chemical or physical forces. in adsorption, molecules are transferred from the gas to

 

the surface of a solid. the fast-moving gas molecules lose their kinetic energy of

 

motion to the adsorbent in the form of heat. in chemisorption, the heat of adsorption is

 

comparable to the heat evolved from a chemical reaction, usually over 10 kcal/gmol.

 

the heat given off by physical adsorption is much lower, approximately 100 cal/gmol,

 

which is comparable to the heat of condensation (or vaporization).

 

adsorbent materials

 

several materials are used efficiently as adsorbing agents. the most common adsorbents

 

used industrially are activated carbon, silica gel, activated alumina (alumina

 

oxide), and zeolites (molecular sieves). adsorbents are characterized by their chemical

 

nature, extent of their surface area, pore distribution, and particle size. in physical

 

adsorption the most important characteristic in distinguishing between adsorbents is

 

their surface polarity. as discussed previously, the surface polarity determines the

 

type of vapors for which a particular adsorbent will have the greatest affinity. of

 

the above adsorbents, activated carbon is the primary nonpolar adsorbent. it is possible

 

to manufacture other adsorbing material having nonpolar surfaces, but since their

 

surface areas are much less than that of activated carbon, they are not used commercially.

 

polar adsorbents will preferentially adsorb any water vapor that may be

 

present in a gas stream. since moisture is present in most pollutant airstreams,

 

the use of polar adsorbents is severely limited for an air pollution system. therefore,

 

the emphasis is placed on the use of activated carbon in further discussion, although

 

some of the information is applicable to polar adsorption systems.

 

activated carbon. activated carbon can be produced from a variety of feedstocks

 

such as wood, coal, coconut, nutshells, and petroleum-based products. the activation

 

process takes place in two steps. first, the feedstock is carbonized. carbonization

 

involves heating the material (usually in the absence of air) to a temperature high enough

 

(6008c) to drive off all volatile material. thus, carbon is essentially all that is left. to

 

increase the surface area the carbon is then “activated” by using steam, air, or carbon

 

dioxide at higher temperatures. these gases attack the carbon and increase the pore structure.

 

the temperatures involved, the amount of oxygen present, and the type of feedstock

 

all greatly affect the adsorption qualities of the carbon. manufacturers vary these parameters

 

to produce activated carbon suitable for specific purposes. in sales literature,

 

the activity and retentivity of carbons are based on their ability to adsorb a standard

 

solvent, such as carbon tetrachloride (ccl4).

 

because of its nonpolar surface, activated carbon is used to control emission of

 

organic solvents, odors, toxic gases, and gasoline vapors. carbons used in gas phase

 

adsorption systems are manufactured in granular form, usually ranging from 4 _ 6 to

 

4 _ 20 mesh in size. (a 4 _ 6 mesh is one that will pass the carbon through a

 

4-wire-per-inch tyler mesh screen, but will be captured by a 6-wire-per-inch screen.)

 

the bulk density of the packed bed can range from 0.5 to 0.08 g/cm3 (from 30 to 5

 

lb/ft3) depending on the internal porosity of the carbon. (the bulk density was

 

defined earlier as the mass of carbon divided by the volume occupied by both the carbon

 

and void spaces between the carbon particles.) the surface area of the carbon can range

 

from 600 to 1600 m2/g (2.9 _ 106 to 7.8 _ 106 ft2/lb) this is equivalent to having the

 

surface the area of two to five football fields in one gram of carbon.

 

silica gel. silica gels are made from sodium silicate. sodium silicate is mixed

 

with sulfuric acid, resulting in a jelly-like precipitate from which the “gel” name

 

comes. the precipitate is then dried and roasted. depending on the processes used in

 

manufacturing the gel, different grades of varying activity can be produced. silica

 

gels have surface areas of approximately 3.7 _ 106 ft2/lb (750 m2/g). silica gels are

 

used primarily to remove moisture from exhaust streams, but are ineffective at temperatures

 

above 5008f (2608c).

 

molecular sieves. unlike the other adsorbents, which are amorphous (not crystalline)

 

in nature, molecular sieves have a crystalline structure. the pores, therefore, are

 

relatively uniform in diameter. molecular sieves can be used to capture or separate gases

 

on the basis of molecular size and shape. an example of this are refining processes,

 

which sometimes use molecular sieves to separate straight-chained paraffins from

 

branched and cyclic compounds. however, the main use of molecular sieves is in the

 

removal of moisture from exhaust streams. the surface area of molecular sieves range

 

from 2:9 _ 106 to 3:4 _ 106 ft2=lb (from 600 to 700m2=g).

 

aluminum oxide (activated alumina). aluminum oxides are manufactured

 

by thermally activated alumina or bauxite. this is accomplished by heating the

 

alumina in an inert atmosphere to produce a porous aluminum oxide pellet.

 

aluminum oxides are not commonly used in air pollution applications. they are used

 

primarily for drying of gases, especially under high pressure, and as support material

 

in catalytic reactions. a prime example is the impregnating of the alumina with platinum

 

or palladium for use in catalytic incineration. the surface area of activated alumina can

 

range from 0.98 _ 106 to 1.5 _ 106 ft2/lb (from 200 to 300 m2/g).

 

pore size distribution

 

the physical properties of the adsorbent affect the adsorption capacity, rate, and pressure

 

dropinging across the adsorber bed. table 6.1 summarizes these properties for the above adsorbents.

 

since adsorption occurs at the gas–solid interface, the surface area available to the

 

vapor molecules determines the effectiveness of the adsorbent. generally, the

 

larger the surface area, the higher the adsorbent’s capacity. however, the surface area

 

must be available in certain pore sizes if it is to be effective as a vapor adsorber. the

 

pores in activated carbon are generally classified as micropores, transitional pores, or

 

macropores.

 

micropores are openings whose radii are 200 nm (20 a°

 

) or less. pores larger than

 

2000 nm (200a°

 

) are macropores. transitional pores are those with radii between 200

 

and 2000 nm (between 0.2 and 2.0 mm).

 


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